🛠️ How to Fit a Diesel Heater in a Campervan — Step-by-Step Guide

🛠️ How to Fit a Diesel Heater in a Campervan — Step-by-Step Guide

When you’re travelling through the colder months, a diesel heater is one of the best upgrades you can add to your campervan.
It keeps your space warm, helps prevent damp, and makes off-grid camping far more comfortable.

At Obsidian Leisure, we’ve fitted and tested a range of heaters — and while there are many great brands available, we’ve found diesel heaters to be reliable, fuel-efficient, and ideal for UK climates.

This guide walks you through the key steps to fitting one safely and effectively.


🔹 Step 1: Choose the Right Diesel Heater

Diesel heaters typically come in 2kW or 5kW sizes.

  • 2kW units are perfect for smaller vans like Transporters or Transits.

  • 5kW models suit larger vans or those using the heater to warm both the living and sleeping areas.

You’ll need a 12V diesel heater kit, which usually includes:

  • Heater unit

  • Wiring harness

  • Fuel pump and line

  • Air ducting

  • Intake and exhaust pipes

  • Controller panel

👉 Check out the diesel heater kits available via Obsidian Leisure — all fulfilled by Amazon for quick delivery and reliable performance.


🔹 Step 2: Plan Your Installation

Before cutting any holes, decide exactly where your heater will go.
Most installations are under the passenger seat or in a rear corner.

Things to consider:

  • Keep it away from fuel tanks, wiring looms, and water lines.

  • The exhaust outlet must pass through the van floor and vent safely outside.

  • Allow easy access for servicing and airflow.

Take your time measuring — correct positioning is the difference between an easy install and a headache later.


🔹 Step 3: Prepare the Mounting Area

  1. Mark and drill the mounting hole template for your heater base plate.

  2. Fit the intake, exhaust, and fuel line through the opening.

  3. Apply high-temperature sealant around the edges to prevent leaks and fumes.

  4. Bolt the heater securely to the floor or mounting plate.

👉 We stock essential installation accessories like stainless-steel exhaust clamps, fuel line fittings, and sealant options — all compatible with Dodo and Planar-style heater kits.


🔹 Step 4: Connect the Fuel Supply

Most diesel heaters draw fuel from:

  • A dedicated small tank (often supplied in the kit), or

  • A pickup from your van’s main diesel tank (via an auxiliary feed).

To install:

  1. Mount the fuel pump close to the tank (angled upwards slightly to prevent air locks).

  2. Connect the fuel line from the tank → pump → heater.

  3. Secure with clips and test for leaks.

⚠️ Safety note: Always use heat-resistant tubing and avoid routing lines near the exhaust.


🔹 Step 5: Electrical Wiring

Connect the heater’s 12V wiring harness directly to your leisure battery or a fused distribution block.
Avoid running through the vehicle’s main ignition wiring — it can overload circuits.

Connections include:

  • Positive and negative power

  • Controller or thermostat

  • Optional remote switch or timer

Tidy the wiring with conduit or sleeving for a professional finish.


🔹 Step 6: Exhaust & Intake

Attach the stainless-steel exhaust pipe and air intake hose to the heater’s underside.
Route them safely beneath the van with clamps and brackets.

Tips:

  • Point the exhaust outlet backwards (never toward the van body or wheel arch).

  • Keep hoses short and straight to reduce back pressure.

  • Use exhaust wrap or shielding if close to wiring or flooring.


🔹 Step 7: Test & Secure Everything

Before refitting any panels:

  1. Double-check fuel lines and connections.

  2. Turn on the heater and let it prime (it may take 1–2 attempts to start).

  3. Check for fuel leaks, airflow, and exhaust fumes.

Once running smoothly, secure all ducts and tidy cables.

🔥 You’re done! Your camper is now ready for warm nights — even in winter adventures.


💡 Final Thoughts

Fitting a diesel heater takes patience and attention to detail, but it’s absolutely worth it.
You’ll enjoy year-round comfort, better condensation control, and improved off-grid flexibility.

While other heating options exist, diesel heaters offer an unbeatable mix of efficiency, reliability, and affordability — which is why we recommend them across our camper conversion range.

Shop essential diesel heater kits and accessories at:
👉 obsidianleisure.co.uk


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